Wave walls in rolled sheet metal
YDF makes wave-shaped partitions and cladding in rolled sheet metal: curved modules arranged side by side, with pitch and depth defined by the design and a consistent finish across the entire surface.
We roll sheet metal to a constant or variable radius and place the modules side by side to create wave walls and cladding in brass, stainless steel, steel and other metals, for shops, hotels and high-end interiors, with finishing carried out in our own department.
Curved modules, side by side
A wave wall is made of curved sheet metal modules mounted side by side. The wave pitch and depth are determined by the design; we check radii and flat patterns on the drawing and explain what can be achieved with the chosen material and thickness.
The sheet is laser-cut, rolled and checked before finishing. Finishing usually takes place after forming, in our department, to keep the surface consistent across the entire wall.
The difference from bent sheet metal is continuity: bending produces edges, angles and minimum radii defined by the tool, while rolling produces continuous curves.
Shops, hotels and refined interiors
Stores and boutiques
Feature walls and cladding that complement displays and showcases, in the same finish as the furnishings.
Hotels and venues
Curved cladding for walls and counters in lobbies, bars and restaurants.
Homes and offices
Partitions and cladding in brass, stainless steel or bronze for residential interiors and workplaces.
From drawing to finished wall
Drawing review
We check the wave pitch and depth, radii and developed dimensions, and immediately flag any recommended changes.
Cutting
The modules are laser-cut from sheet metal and prepared for rolling.
Sheet metal rolling
Each module is formed to the required radius and checked before finishing.
Finishing and delivery
Finishing in our own department, followed by packing and delivery.
Dimensions, fixings and light
Indicative values: every wall is checked against its drawing, as dimensions and radii depend on the material, thickness and finish.
| Parameter | Value |
|---|---|
| Maximum module dimensions | Height: 4 m |
| Sheet thickness | Up to 6 mm |
| Minimum rolling radius | From 1 mm upwards |
| Wave pitch and depth | Defined by the design |
| Fixing system | Defined according to the project |
| Materials | Brass, stainless steel, iron, aluminium, bronze, copper |
| Finish | Generally carried out in-house after rolling |
From the finish sample collection
The finish is chosen from a sample and checked in relation to the metal, geometry and use of the component.
An organic raised texture formed by overlapping almond shapes, like petals or smooth pebbles. Made on real brass polished to a champagne tone, it plays with the light in deep, velvety reflections, creating a precious, sculptural surface with a handcrafted character.
An uneven, subtly shaded texture, with marks and colour variations that recall old metal shaped by time and natural oxidation. Made on real brass, it creates a surface with an authentic, timeworn appeal, rich in history and character.
A texture of irregular tesserae, reminiscent of a stone mosaic or reptile skin. The brass is hammered by hand, then prepared and bronzed to create a three-dimensional surface in cool, weathered tones, rich in movement and character.
A texture of softly contoured grooves that create a regular, luminous rhythm across the surface. Made on real brass and then bronzed, it produces an elegant finish with an architectural character.
A textured finish on aluminium, created with a golden base and a copper-green overcoat that recalls the effect of natural copper oxidation. The hammered texture enhances the interplay between the two colours, creating a vibrant, tactile surface rich in depth and character.
Aluminium coated to create a bronzed brass effect, worked with vertical scales that catch the light and create depth and movement. A dense, tactile texture that brings warmth and character to the surface.
The bronzed brass of the Milan Roastery
This is a large-format metal surface rather than a wave-shaped wall: the bronzed brass sheets, 6.5 metres high, made by YDF under contract in 2018 around the degassing cask at the Starbucks Reserve Roastery in Milan.
As with a wave wall, the surface is made of sheets placed side by side: joints, fixings and finish are determined at the design stage to keep the overall appearance uniform.
Rolled walls: frequently asked questions
How large can a rolled wall be?
A wave wall is made of modules placed side by side, so its overall size is determined by the design. The maximum dimensions of each module depend on the material, thickness and sheet width: our technical office confirms them from the drawing.
How are the panels fixed?
The fixing system is defined at the design stage, based on the wall substrate and the weight of the modules. Our technical department checks it against the drawings, together with the radii and developed dimensions.
Can lighting be integrated?
Lighting is planned during design, with the designer and our technical office. YDF has already integrated weatherproof LED lighting into metal elements, such as the external balustrades of the Ermenegildo Zegna boutique in Paris.
Which metals can they be made from?
Brass, stainless steel, iron, aluminium, bronze and copper. The choice depends on the setting and the finish, which we apply in our finishing department after rolling.
Can a wave wall be made in brass?
Yes: brass is one of the metals we roll, and it can be finished polished, satin, burnished or bronzed. For satin and burnished brass, the finishing process ends with a protective coating.
Further reading
What we need to get started
With this information, our technical office can assess the wall and prepare a quotation.
- Drawing: plan and elevation of the wall, including preliminary drawings (DWG, DXF, STEP or PDF).
- Dimensions: height and overall length of the surface to be clad.
- Wave: pitch and depth, if already defined in the design.
- Material and finish: chosen metal and finish, or to be selected from a sample.
- Substrate: wall, structure or lining to which the modules will be fixed.
- Light: whether lighting needs to be integrated, and where.
Send us your wall design
A drawing or description with dimensions, material and finish is enough. We respond with a technical assessment and a quotation. If needed, we suggest an alternative construction approach.
- Telephone
- +39 031 782114
- info@ydf.it